Yes we can come out and help to determine what the problem is. Whether it be switching valves leaking; a leaking heat exchanger; poor air flow distribution; or poor catalyst performance. We can do a thorough evaluation and provide a turnkey solution in a short period of time and help to keep you in operation. If your system is a regenerative thermal oxidizer (RTO) see this blog post about stack test failures for more details on troubleshooting your RTO and test method.
For more information, please visit Yourun Synthetic Material.
Our experience is that regenerative thermal oxidizer (RTOs) systems less than 20 years old are good candidates for rebuild/repair/upgrade rather than for RTO replacement. Replacement costs including removal of existing, capital cost of a replacement system and shipping, ductwork, mechanical assembly, etc. add up quickly making it more cost effective to repair the system, upgrade the PLC, and/or add energy saving updates. Thermal recuperative oxidizer systems on the other hand usually are not cost effective to repair for long term use, but simple repairs may help limp these systems along until a replacement can be budgeted for. Catalytic recuperative oxidizers can be repaired, but the cost of catalyst replacement may justify replacement of the system if the catalyst has a history of contaminating quickly. Contact us and we can visit to make an evaluation. We want long term relationships with our customers so we provide our best evaluation of the total cost of ownership of each option so you can make an objective decision.
Yes we can help with either one of these scenarios. We have extensive fabrication capability and can provide some or all of the ductwork needed. Our crews can install the oxidizer and cutwork as turnkey or any portion of the project you would like to hand off to an experienced professional. Check out a few of our case studies for examples of our capabilities.
We can evaluate the existing oxidizer capacity and the requirements of the new process and determine the best approach to upgrade the oxidizer. This could include new heat exchanger media, a larger fan or possibly both. We would also evaluate things like the burner system and combustion chamber size to verify it can provide the required destruction levels. Some applications would be a good match for a VOC concentrator that can significantly concentrate (>10:1) airstreams currently exhausting to the oxidizer.
This is a common concern. Will the buyer be left with only promises, or will Kono Kogs provide robust support after the purchase and commissioning of the oxidizer? We have never failed to meet our warranty in either parts or oxidizer performance. We have references that will attest to this in every business size- from start-up bootstrapping companies, to growing small and mid-size companies, to Fortune 500 companies. Our experienced staff can handle any technical or maintenance issue, both on-site, and via KONOConnect to ensure a successful project, now and into the future with our long-life refurbished oxidizers.
Contact us to discuss your requirements of Low VOC Catalyst. Our experienced sales team can help you identify the options that best suit your needs.
Our warranty rivals that of new equipment OEMs and we can even extend the period, if desired. How do we do that? We offer only the best built systems from the best names in the industry. We also perform extensive sub-system and parts checkouts and replace faulty or questionable parts, many times with upgraded parts. Our goal is a flawless project- achieved with collaborative planning with our staff’s extensive oxidizer experience. We are honored that our customers are our best advocates. They affirm that we deliver what we promise- which has been true since day one of Kono Kogs.
This is a common concern. Will the buyer be left with only promises, or will Kono Kogs provide robust support after the purchase and commissioning of the oxidizer? We have never failed to meet our warranty in either parts or oxidizer performance. We have references that will attest to this in every business size- from start-up companies, to growing small, and mid-size companies, to Fortune 500 companies. Our experienced staff can handle any technical or maintenance issue, both on-site, and via remote monitoring to ensure a successful project, now and into the future with our long-life refurbished oxidizers.
Our warranty rivals that of new equipment OEMs and we can even extend the period, if desired. How do we do that? We offer only the best built systems from the best names in the industry. We also perform extensive sub-system and parts checkouts and replace faulty or questionable parts, many times with upgraded parts. Our goal is a flawless project- achieved with proper planning and with our staff’s extensive oxidizer experience. We are honored that our customers are our best advocates. They affirm that we deliver what we promise- which has been true since day one of Kono Kogs.
Yes, we can evaluate the heat exchanger whether it be metal (recuperative) or ceramic media (regenerative) and determine whether it can be upgraded to a more efficient type. Or maybe catalyst could be added in this case. In some cases it may be better to replace the current oxidizer with something more efficient. In that case we can look at our inventory and determine whether we have something that will provide better gas efficiency. If not, we can provide a custom system designed specifically for your needs.
We can come in and evaluate the current system by taking flows and readings at certain points of the system. Then we can determine whether the current system is optimized. If it isn’t we can recommend how to do that. If area capture hoods or enclosures need to be added we can recommend that as an option as well. We can also provide these things on a new system.
If you are looking for more details, kindly visit bismuth catalysts.